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China high-quality precision CNC milling services you can trust. Competitive pricing and fast lead times.
5-axis CNC machining is a groundbreaking method in manufacturing that allows for the creation of exact and complex parts. This technology uses computer numerical control (CNC) to simultaneously direct machine tools along five axes. This multi-directional approach enables the machining of complex shapes and designs that would be virtually impossible using traditional manufacturing methods.
Unlike 3 or 4-axis machining, which are confined to movements on X, Y, Z planes and one-axis rotation, 5-axis CNC machining adds two more rotational directions. This means the machine can move left/right, up/down, forward/backward, and even rotate around the X and Y axes all at once, providing more flexibility and precision by reaching the workpiece from any angle.
5-axis CNC machining is a sophisticated technology that delivers unparalleled precision, complex geometries, and a competitive edge to businesses across a multitude of industries.
With 5-axis CNC machining, You can receive parts made with extreme precision. The technology can handle intricate designs with a tolerance of up to ±0.005mm, ensuring high-quality results for your complex projects.
5-axis CNC machining allows us to make uniquely shaped parts that other methods can’t. This gives you more design and function options for your product.
The one-setup process of 5-axis CNC machining means your parts can be completed faster and with fewer potential errors. This efficiency can shorten production schedules and reduce the time-to-market of your products.
With reduced lead times, You can respond swiftly to market demands and maintain a competitive edge. Whether meeting a tight schedule or scaling up production quickly, 5-axis CNC machining is up to the task.
With reduced lead times, You can respond swiftly to market demands and maintain a competitive edge. Whether meeting a tight schedule or scaling up production quickly, 5-axis CNC machining is up to the task.
5-axis CNC machining and 3+2 axis CNC machining offer complex, multi-angle machining capabilities, but they differ in their operational characteristics and final output.
In 5-axis machining, the cutting tool moves across the X, Y, and Z linear axes and rotates on the A and B axes to approach the workpiece from any direction. The simultaneous movement of all five axes allows complex geometries and intricate designs to be machined in a single setup. This machining process significantly reduces the production time and enhances the accuracy and consistency of parts.
In 3+2 axis machining, the machine operates on the X, Y, and Z axes like a 3-axis machine, with two additional rotational axes that reposition the workpiece in-between machining operations rather than during machining. While it can also produce complex parts and reduces the need for multiple setups, the “3+2” system is typically slower than true 5-axis machining because the cutting tool is not moving on all five axes simultaneously.
A variety of materials for you to choose from, support for providing material certification
Aluminum is lightweight, with good strength-to-weight ratio, excellent machinability, and thermal conductivity. It's cost-effective and easily recyclable. However, in CNC machining, aluminum's softness can cause tooling issues, and its thermal conductivity may necessitate careful heat management. It also has lower tensile strength compared to some other metals.
Stainless steel is robust, corrosion-resistant, and has high tensile strength, making it suitable for demanding applications. It withstands high temperatures well. In CNC machining, however, it's harder and more abrasive, which can lead to faster tool wear. Moreover, stainless steel's work hardening properties require careful feed rates and cutting speeds.
Alloy steel, noted for its strength and toughness, offers wear resistance and varied hardness based on alloying elements. It's adaptable for diverse applications. However, in CNC machining, its hard nature can stress tools and machining processes, necessitating careful planning. Its diversity in composition can also complicate consistent machining performance.
Copper is highly conductive, both thermally and electrically, with good corrosion resistance, making it ideal for electrical components. However, its softness and malleability can cause difficulties in CNC machining. Copper often causes tool wear, has a tendency to stick to cutting tools, and requires slower feed rates.
Brass is a corrosion-resistant alloy with good thermal conductivity and aesthetic appeal. In CNC machining, brass is desirable for its easy machinability, making it a cost-effective choice for intricate designs. However, its lower strength and hardness compared to steel limit its usage in high-stress applications.
Titanium offers high strength, light weight, and exceptional corrosion resistance, ideal for aerospace and medical applications. However, in CNC machining, its hard nature leads to rapid tool wear, and its low thermal conductivity can cause heat concentration, requiring careful control of machining parameters and coolant usage.
POM, or polyoxymethylene, is known for high stiffness, low friction, and excellent dimensional stability, making it suitable for precision parts. In CNC machining, POM is easy to machine but tends to generate chips and requires proper ventilation due to potentially harmful fumes. It's also less heat-resistant than some other plastics.
PEEK, or polyether ether ketone, is a high-performance plastic known for its high temperature resistance, excellent mechanical properties, and chemical resistance. However, in CNC machining, PEEK's hard and abrasive nature can cause tool wear. It requires precise machining parameters and may be more costly compared to other plastics.
Ceramics are hard, heat-resistant, and offer electrical insulation, making them suitable for many applications. However, in CNC machining, their extreme hardness and brittleness can cause tool wear and present difficulties in maintaining precision. Special machining techniques, such as grinding, are often required, increasing cost and complexity.
For over a decade and a half, we’ve been delivering superior, on-demand manufacturing services to various industries globally, consistently meeting their diverse needs with our optimized and flexible solutions.
